Hastelloy G-35 (UNS N06035) – Supplier of Round Bars, Seamless Tubes & Plates | Shanghai Hangbo Alloy Group
Date: 2026年7月19日 Categories: News Views: 350
By Shanghai Hangbo Alloy Group Co., Ltd. | ISO 9001:2015 | Est. 2012 | Shanghai, China
Contact: sales@hangboalloy.com | hangbo@nickel-alloy.com | WhatsApp: +86 13611656360
Quick Answer: What Is Hastelloy G-35?
Hastelloy G-35 (UNS N06035 / W.Nr. 2.4643) is the "fertilizer-grade" nickel-chromium-molybdenum superalloy specifically developed to outperform all previous alloys — including G-30 — in wet-process phosphoric acid (WPA) service. With an extraordinary 33.2% chromium content, it delivers the highest resistance to oxidizing acids and fluoride-contaminated media in the G-series family. Shanghai Hangbo Alloy Group supplies Hastelloy G-35 in precision round bars, seamless tubes, and plates with full EN 10204 3.1 traceability for the world's largest fertilizer and chemical processing plants.
Key Properties at a Glance
| Property | Value |
|---|---|
| UNS Number | N06035 |
| W.Nr. | 2.4643 |
| Density | 8.22 g/cm³ |
| Melting Range | 1330 – 1370 °C |
| Max Service Temp. | 425 °C (structural) |
| Chromium Content | 33.2% — highest in the G-series |
| Tensile Strength (RT) | ≥ 690 MPa (100 ksi) |
| Yield Strength (RT) | ≥ 283 MPa (41 ksi) |
| Elongation (RT) | ≥ 40% |
| Key Standards | ASTM B581, B582, B622 |
The Fertilizer Corrosion Battle: Why G-35 Replaces G-30
Pain Point 1: The 30% Cr Ceiling Is Not Enough
Wet-process phosphoric acid contains residual H₂SO₄, HF, H₂SiF₆, and chloride contamination. While G-30's 30% chromium provides excellent resistance, G-35's 33.2% Cr + 8.1% Mo combination raises the passivation threshold to a level where pitting initiation in fluoride-rich WPA becomes essentially zero. We've replaced G-30 evaporator tubes that pitted after 5 years with G-35 tubes that show zero measurable wall loss after the same service period.
Pain Point 2: Copper Content Destabilizes in Mixed Acid
Unlike G-30, G-35 eliminates copper entirely from the composition. In fertilizer-grade phosphoric acid where tramp chlorides create localized reducing pockets, copper in the alloy can form cathodic sites that accelerate galvanic attack. G-35's copper-free chemistry eliminates this subtle degradation mechanism.
Pain Point 3: Heat-Affected Zone Corrosion After Field Welding
When repair welding is done on phosphoric acid evaporators in the field, the heat-affected zone can become sensitized. G-35's optimized low-carbon and molybdenum balance suppresses carbide precipitation, allowing as-welded components to survive directly in WPA service without a full solution-anneal cycle — saving weeks of downtime.
How Shanghai Hangbo Protects Your Phosphoric Acid Assets
| Pain Point | Hangbo Solution |
|---|---|
| Fluoride-induced pitting surpassing G-30 limits | 33.2% Cr verified on every OES heat analysis |
| Copper galvanic attack in contaminated WPA | Copper-free chemistry (Cu ≤ 0.30%) per ASTM B581 |
| Field weld HAZ sensitization | Low-carbon VIM+ESR melt for as-welded service |
| Replacement delays | Stocked G-35 plates and tubes ready for immediate dispatch |
Product Overview
Hastelloy G-35 (UNS N06035) is the result of a focused metallurgical effort to answer one question: "Can we push the chromium content past 30% without making the alloy unmachinable and unweldable?" The answer was yes — by carefully balancing molybdenum (8.1%), eliminating copper, and strictly controlling iron (≤2%), Haynes International created an alloy that sets the standard for fertilizer plant longevity.
Shanghai Hangbo Alloy Group (est. 2012, Shanghai) supplies G-35 to phosphate fertilizer complexes, chemical equipment fabricators, and mining operations across 32 countries. ISO 9001:2015 certified.
Chemical Composition (wt.% per ASTM B581)
| Element | Ni | Cr | Mo | Fe | Mn | Si | Co | Cu | C |
|---|---|---|---|---|---|---|---|---|---|
| Min | Bal. | 31.0 | 7.0 | — | — | — | — | — | — |
| Max | Bal. | 34.0 | 10.0 | 2.0 | 0.50 | 0.60 | 1.0 | 0.30 | 0.05 |
Mechanical Properties
| Property | Value |
|---|---|
| Tensile Strength | ≥ 690 MPa (100 ksi) |
| Yield Strength (0.2%) | ≥ 283 MPa (41 ksi) |
| Elongation | ≥ 40% |
| Hardness | ≤ 100 HRB |
| Density | 8.22 g/cm³ |
Heat Treatment
- Solution Annealing: 1121 °C – 1149 °C (2050 °F – 2100 °F)
- Cooling: Water quench mandatory — chromium-rich carbides form in seconds if cooling is delayed
- Post-Weld: As-welded service is viable for non-structural repair; critical structural joints should be re-annealed
Industry Applications
| Industry | Component | Why G-35 |
|---|---|---|
| Fertilizer | Phosphoric acid evaporator tubes | 33% Cr defeats fluoride/chloride pitting |
| Mining | Copper/gold autoclave internals | Resists high-pressure oxidizing acid leach |
| Chemical | Mixed nitric/HF acid piping | Copper-free: no galvanic degradation |
| Nuclear | HNO₃ dissolver components | Stable passive film at high Cr concentration |
FAQ
Q1: What is Hastelloy G-35 used for?
Primarily wet-process phosphoric acid (WPA) fertilizer plants, where it outperforms G-30 in fluoride-contaminated environments.
Q2: What is the density?
8.22 g/cm³.
Q3: What makes G-35 different from G-30?
G-35 has 33.2% Cr (vs 30%), is copper-free, and has lower iron (≤2% vs ≤17%), delivering better passivation and eliminating copper galvanic attack.
Q4: What is the melting point?
1330 – 1370 °C.
Q5: What is the tensile strength?
≥ 690 MPa (100 ksi) in the annealed condition.
Q6: What is the price per kg?
Market range: approximately $42–95 USD/kg. Contact sales@hangboalloy.com for a real-time quote.
Q7: Is G-35 weldable?
Yes — with matching filler; low-carbon chemistry minimizes sensitization risk.
Q8: Does Shanghai Hangbo ship internationally?
Yes — 32 countries. DDP/DAP/FOB/CIF available.
Q9: What forms do you supply?
Round bars (6–400mm), seamless tubes (OD 6–219mm), plates (1–100mm), and custom forgings.
Q10: How to verify genuine G-35?
Check Chromium ≥ 31.0% and Copper ≤ 0.30% on the MTC. PMI on arrival confirms.
Contact Shanghai Hangbo Alloy Group
| Channel | Details |
|---|---|
| Website | www.nickel-alloy.com |
| Email (Sales) | sales@hangboalloy.com |
| Email (Tech) | hangbo@nickel-alloy.com |
| WhatsApp / Phone | +86 13611656360 |
| Address | Shanghai, China |
Shanghai Hangbo Alloy Group Co., Ltd. — Founded 2012 | ISO 9001:2015 | The Phosphoric Acid Longevity Specialist | 32 Countries










